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Here Is What I Learn't When I Visited A Carpet Mill

During my recent work trip, I had the incredible opportunity to visit a carpet mill in the beautiful city of Alicante, Spain. As much as I enjoy being in the office, there's something truly invigorating about stepping out into the real world and witnessing firsthand the intricate processes behind the creation of exquisite carpets.

The carpet mill I had the pleasure of exploring was none other than Moquetas Rols SA, a Spanish carpet manufacturer that has been in operation since 1917. From its humble beginnings, this company has risen to become a global leader in producing premium quality carpets that are highly sought after worldwide.




Client Experience:

 

One aspect that truly stood out to me during my visit was the remarkable design and manufacturing team at Rols.

They possess an unparalleled level of expertise and offer clients a range of options to suit their specific project requirements.

Whether it's a stock product or a custom design, Rols ensures that every client's vision is brought to life.




Carpet Designs:

 

When it comes to the carpets themselves, Rols offers an extensive selection that caters to all tastes and preferences.

From stylish plain qualities in various pile heights and densities to intricate patterns and textures, there is a carpet to suit every unique design aesthetic.

What impressed me the most was their commitment to providing a personalised consultation, allowing clients to discuss their project in detail and receive expert recommendations on designs and materials.

Moreover, Rols has the flexibility to create one-of-a-kind bespoke designs, adding an extra touch of exclusivity to their offerings.




Carpet Materials:

 

The primary material used by Rols in their carpet manufacturing process is wool.

However, they also offer a wide array of premium natural fibres sourced from sustainable origins. These alternative materials include cotton, jute, linen, and viscose, providing clients with a diverse range of options to choose from.

In terms of carpet yarn, Rols takes great care in selecting high-quality wool from New Zealand, Australia, and Europe.

The wool is initially undyed and then dyed to order, utilising natural dye from plants for superior colour retention over time.

To ensure precise quantities, Rols hand-dyes the yarn once they receive the carpet order, ensuring a meticulous and tailored approach to each project.

Personally, I found their Chill Out collection particularly fascinating, as it is designed for outdoor use, combining functionality with style.


 

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Carpet Manufacturing:

 

Witnessing the carpet-making process firsthand was truly mesmerising.

The intricate designs are programmed into the carpet loom, and bobbins are meticulously set up with the corresponding yarn.

These state-of-the-art looms have the capability to produce carpets up to 4 meters in width, with no limitation on length.

Once the production is complete, skilled carpet makers meticulously inspect the entire roll, rectifying any imperfections that may have occurred during the weaving process.

Their meticulous attention to detail ensures that the final product meets the highest standards of quality.


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Checking the bobbins

Different Types of Carpet:

 

During my visit, I also had the opportunity to learn about the two main types of carpet styles manufactured by Rols:


Rols manufacture two main types of carpet style namely a Wilton and Axminster.

I learnt the definition and process of each.


Wilton: A traditional wilton weave carpet is woven on a Jacquard loom with loops but the loops are cut to form a tight velvety pile.


Axminster: The pile of tufted carpets is formed by tufts inserted into a backing with needles.

 

In knitted carpets, the backing, locking, and pile yarns are all looped together.

Tufted carpets differ from traditional types because they have a pre-woven backing into which the tufts are inserted.


This insight into the different manufacturing processes shed light on the intricacies of carpet production and deepened my appreciation for the craftsmanship involved.



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Sustainability:

 

What truly impressed me about Rols was their commitment to sustainability.

They recently introduced a new collection that incorporates ECONYL®, a fibre made from 100% regenerated nylon.

This innovative material can be recycled multiple times, making it an environmentally-friendly choice for carpeting.

Rols understands the importance of working with raw materials that are sustainable and recognises their role in shaping a better future for our planet.




With an extensive range of stair runners, outdoor carpets, wool carpets, and commercial carpets, Rols is well-equipped to fulfil any design requirement. Their dedication to quality, craftsmanship, and sustainability sets them apart in the industry and makes them a preferred choice for discerning clients.

Visiting a carpet mill was an eye-opening experience that allowed me to delve into the world of carpet manufacturing and gain a profound appreciation for this specialised trade. The expertise, attention to detail, and passion exhibited by the team at Rols left a lasting impression on me, and I am grateful for the opportunity to have witnessed their incredible work firsthand.

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Hi and welcome to Studio Jeandré - a source of inspiration for those in search of relaxed interiors embraced with art, natural materials, and simplicity.

Studio Jeandré offers an informed view of hardwood flooring, natural fibre carpets, hand knotted rugs, 

flat-weave stair runners, eco-friendly wall paints, naturally produced wallpaper and sustainable home décor.

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